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We create dedicated solutions and support our clients at every stage of the project.
The Battery-Kutter Project Management Process (PMP) is a holistic business process that covers all the steps involved in a successful collaboration: from the creation of your requirements profile, through the concept and development phase, to certification and series production. Through personal and constant exchange on an equal footing, the PMP pursues the goal of developing the optimum and most efficient solution for your customised energy system together with you.
We analyse your technical requirements and find the solution that best meets your demands. We determine the parameters required for your battery pack:
Our experienced engineers support you with the latest CAD software so that your requirements can be fully met.
The R&D department designs systems and their components and software in accordance with:
We always take into account the application and specific requirements for the specific market to ensure the products’ functional safety.
Prototyping: At this stage, the first design is built using 3D printing before undergoing further examinations and
necessary tests. The structural build of the packs is checked during the development phase. For example, we conduct
pretests (shake and collision tests) for UN-38.3 certification. During this phase, we can still adapt or amend details to
achieve the desired product features. The aim is to create a pack that is as close to production as possible in order to test
and validate its characteristics and functionality.
Highly advanced products using the Li-Ion technology are always equipped with a multistage electronic Battery Management System (BMS) to ensure complete safety of the system.
BMS measures all parameters of the cells and, where necessary, disconnects the circuit and conducts cell charge balancing, which significantly increases the efficiency and extends the life of the power source.
Learn more about BMS.
We conduct tests, frequently using the final application, to verify the durability of the pack (tests in accordance with the client’s load profile, cycle and climatic tests). The tests also include a thorough analysis of technical requirements for the device and a detailed assessment of the materials, methods and technologies used in the pack. We conduct several tests at our own laboratory, while UN certification is also carried out in-house.
Thanks to our external independent partners, we also assist our clients with safety and transport certification – an important factor, in particular for international markets. This includes EMC tests as part of the EU declaration of conformity as well as IEC and UL test reports.
After successful tests, we initiate batch production. We use the Lean Manufacturing Method to ensure efficient use of
human and material resources and optimise manufacturing costs.
We pay special attention to the following factors:
At Battery-Kutter, we are conscious of our responsibility when it comes to substances that might be harmful to the environment. Therefore, the safe disposal of batteries is an important aspect of our work. In order to spread awareness and simplify the disposal process, we provide a cost-free battery disposal service for our customers.
Our competent project team ensures a smooth process!
+49 40 611 631-79
info@battery-kutter.de
